10 STEP APPROACH

1 Rejection Qty. Trend
2 Component wise Rejection Qty.
3 Customer Complaint Phenomena Trend.
4 Component wise Customer Complaint Phenomena
5 Component - Phenomena wise Occurrences.
6 Detection of Phenomena at BAL
7 QA Matrix - Source Of Defect at Varroc
8 Inspection Status - Why going to Customer.
9 Cause side Analysis - Why coming.
10 QM Matrix - For zero Sustenance.

Implementation Procedure for Quality Maintenance

• Understanding quality defect physical phenomena.
• Setting standards value for inspection items & conformation of result.
• Concentration of inspection items & shortening of inspection time.
• Prepare QM matrix.
• Master plan for QM.
• 4M condition analysis.
• PM analysis for exposure & handling of malfunctions
• Kaizen & Poka Yoke for eliminating defects.
• Maintaining zero defects.
• Process capability improvement plan.

QUALITY MAINTENANCE

Goal :-
To overcome the deficiency in quality system & to achieve & maintain the defect free product.

APPROACH:-

•Maintaining perfect machine & tooling conditions.
•Preventing occurrence of defects by periodic measurements & verification of standards.
•Taking counter measures in advance.